实习总结 适用于工程机械的车间实习
实习总结
不禁又要感慨时间易逝。在7月份，我们走出校园踏上了工作岗位，转眼间实习就快要结束了。三个月的实习时间短暂却过得充实，在这三个月中，我所学到的知识，经历的事情，思考的问题，会使我终身受益！
来到公司的第一天，公司领导从百忙中抽出时间为我们新员工召开了新员工欢迎会，让我们感受到公司领导对我们的重视和关爱，帮我们扫去了些许初涉职场的不安。在会上公司领导给我们介绍了公司的发展历史及现状，让我深深的体会到公司能有今天的成就源自几辈人无私的奉献与辛勤的付出，同时我也为能进入这样一个进取向上的集体感到高兴。
zhuang总在会上给我们提出的几句箴言让我受益匪浅。“面对理想和现实时，不好高骛远；处理大事和小事时，不眼高手低；衡量眼前利益和长远利益时，不急功近利；进行沟通和创新时，不自以为是，对待党员和群众时，不目中无人。”在实习期间，我脑海里时常会浮现这些话，在我遇到问题，感到困惑时，总能从中获得启发和思考。
来到公司的第二天，我们的车间实习就正式开始了。第一阶段是在电控操作间进行实习。第一，二周，我学习的主要内容是组装**机的控制台操作面板及**机的电气系统。虽然所涉及知识与校园所学归为同一大类，然而运用起知识来会发现还是有很大区别。我不禁感慨，隔行如隔山。在校园时，我一直在集成器件的范畴里学习，所以在开始接触到这些“大型”分立器件，总是找不到那种亲切感。当在车间里看到整齐排列的**机时，总觉得这些黄机器过于庞大，自己显得过于弱小。但同时我也告诉自己，一定要用最快的时间了解**机，掌握**机。要沉下心来，踏实学习，重视每一个小事，不忽视每一个细节，不眼高手低，更不要自以为是。
两周的时间里，同事带着我从最简单的电子分立器件开始学起，首先熟悉各种控制开关，变阻器的类型参数，用途及组装注意事项，然后是结合图纸熟悉各个控制开关的具体电控作用及摊铺机电气组成。在进行组装过程中，一定要细致谨慎，要确保每个器件的有效性，每段接线的连通性，每个螺丝的稳固性。这两周的周五我们还分别学习了**机的机械结构和发动机结构原理。这两周学习的整体状态都处于好奇兴奋中，对**机的各种知识充满了兴趣，也在这段时间学习了很多的东西。
在接下来的三，四，五周时间，我的主要学习内容是组装左侧总线箱。组装机箱是很有学习价值的，通过组装总线箱，我对继电器有了更为直观和详细的了解，对线型，接线图有了进一步认识。其中最磨练心智的工作内容是接线，要核对接线线号，绞线，压线，插线，梳理线，绑线，接好一个总线箱，要跟上百根线打上至少一天的关系，要压上上百个小套管。组装机箱时，我特别认真，生怕一个不小心会导致更为繁复的工作。然而当机箱组装完成后下班回到宿舍时，我的心里却有了些许失落和迷茫。我慢慢感觉在这段时间，自己学习的新知识不是很多，运用知识的机会也没有增加。静下心来想一想，我是不是有些好高骛远，同时我也鼓励安慰自己，工作中的瓶颈期应该是在所难免的吧，这个时候更要静下心来，寻找动力，要调动起自己的积极性。正所谓处处留意皆学问。当我转变思想后再次面对工作时，发现了一些可以提高自己的地方，心情也开朗起来
在余下的实习时间里，我走出电工房，来到整机车间学习调试车辆。调试车辆不是一件轻松地工作，几次上车下车，就感觉身体耗费了很多能量。车开起来，热气带着燃油味直扑过来，还真是让我花了一些时间来适应。“纸上得来终觉浅，绝知此事要躬行。”调试**机的过程是真正进入利用所学解决问题的阶段。看到自己之前的所学可以解决实际问题，这是学习知识过程中最让人振奋精神的了。调试**机所涉及的知识不仅仅是电控方面的知识，有时也会涉及发动机，液压系统，机械组装的问题。我也意识到自己要学习的知识还很多，在这段时间，我更加明确了我的努力方向；也告诉自己要踏踏实实，耐得住寂寞。认真做好自己的工作，做爱岗敬业的天顺人，为公司贡献自己的一份力量。
实习的这三个月，是我刚刚走出校园的三个月，实习的日子让我收获了大学课堂里没有的知识以及为人处事的许多道理，认识了自己的不足和长处，学会了保持积极向上和脚踏实地的良好工作态度。很感谢公司领导对我的关爱，也很感谢同事们对我工作上的帮助和生活上的照顾，没有你们就没有我的进步和成长。在今后的日子里，大家一起为公司的蓬勃发展努力加油！
扩展阅读：工程机械生产实习报告
宣工实习报告
成绩：
生产实习报告
姓名：学号：学院：专业班级：
实习单位：河北宣化工程机械股份有限责任公司实习导师：
201*年9月河北工程大学第1页，共10页左朋0831701wenku_2({"font":{"820909313968011ca300913e0010002":"宋体","820909313968011ca300913e00201*2":"TimesNewRomanBold","820909313968011ca300913e0030002":"TimesNewRoman","820909313968011ca300913e0080002":"宋体"},"style":[{"t":"style","c":[3,6,7,0],"s":{"font-size":"15.75"}},{"t":"style","c":[0,2,3,4,5,6,7,8,9,10,11,12,13,14,15,16,17,18,19,20,21,1],"s":{"color":"#000000"}},{"t":"style","c":[3,12,13,14,16,19,2],"s":{"font-family":"820909313968011ca300913e0010002"}},{"t":"style","c":[3],"s":{"font-family":"820909313968011ca300913e0010002","letter-spacing":"0.037"}},{"t":"style","c":[5,6,7,11,12,13,14,15,16,17,21,4],"s":{"bold":"true"}},{"t":"style","c":[6,15,17,21,5],"s":{"font-family":"820909313968011ca300913e00201*2"}},{"t":"style","c":[6],"s":{"font-size":"15.75"}},{"t":"style","c":[6,7],"s":{"bold":"true"}},{"t":"style","c":[20,8],"s":{"font-family":"820909313968011ca300913e0030002"}},{"t":"style","c":[9],"s":{"font-family":"820909313968011ca300913e0080002"}},{"t":"style","c":[9,11,12,13,15,16,17,10],"s":{"font-size":"21.412"}},{"t":"style","c":[12,13,15,16,17,11],"s":{"font-size":"21.412"}},{"t":"style","c":[13,16,12],"s":{"font-family":"820909313968011ca300913e0010002"}},{"t":"style","c":[13],"s":{"letter-spacing":"-0.226"}},{"t":"style","c":[12,13,16,14],"s":{"bold":"true"}},{"t":"style","c":[17,15],"s":{"font-size":"21.412"}},{"t":"style","c":[16],"s":{"letter-spacing":"-0.261"}},{"t":"style","c":[17],"s":{"letter-spacing":"-0.463"}},{"t":"style","c":[19,20,21,18],"s":{"font-size":"13.5"}},{"t":"style","c":[19],"s":{"font-size":"13.5"}},{"t":"style","c":[20],"s":{"font-size":"13.5"}},{"t":"style","c":[21],"s":{"font-size":"13.5"}}],"body":[{"c":"宣工实习报告
一，实习目的
此次实习我们要达到以下几点：
1：通过下厂生产实习，深入生产第一线进行观察学习，了解和掌握本专业基础的生产实际知识，巩固和加深已学过的理论知识，并为后续专业课的教学和毕业设计打下基础。
2：在实习期间，通过对典型零件机械加工工艺的分析，以及零部件加工过程中所用的机床，夹具量具等工艺装备，把理论知识和实践相结合起来，分析和解决问题的工作能力。
3：通过记实习日记，写实习报告，锻炼与培养我们的观察，分析问题以及解决问题的能力。二，实习内容
（1）了解工厂的生产过程、生产线布局、技术装备；（2）记录零件设计和制造工艺及设备；（3）掌握机械加工工艺方面的知识及方法
（4）了解切削刀具方面的知识，熟悉常用刀具的结构、选择、用途等
（5）了解机床和数控系统的知识，特别是加工中心等典型的数控设备
三、实习时间安排；201*年七月，四周整。
第2页，共10页左朋0831701wenku_3({"font":{"820909313968011ca300913e0010003":"宋体","820909313968011ca300913e00201*3":"TimesNewRomanBold","820909313968011ca300913e0030003":"TimesNewRoman","820909313968011ca300913e0080003":"宋体"},"style":[{"t":"style","c":[3,6,7,0],"s":{"font-size":"15.75"}},{"t":"style","c":[0,2,3,4,5,6,7,8,9,10,11,12,13,14,15,16,17,18,19,20,21,22,23,24,25,1],"s":{"color":"#000000"}},{"t":"style","c":[3,12,13,14,18,19,20,21,23,2],"s":{"font-family":"820909313968011ca300913e0010003"}},{"t":"style","c":[3],"s":{"font-family":"820909313968011ca300913e0010003","letter-spacing":"0.037"}},{"t":"style","c":[5,6,7,9,10,11,12,13,14,15,16,17,18,19,20,21,25,4],"s":{"bold":"true"}},{"t":"style","c":[6,11,15,16,17,25,5],"s":{"font-family":"820909313968011ca300913e00201*3"}},{"t":"style","c":[6],"s":{"font-size":"15.75"}},{"t":"style","c":[6,7],"s":{"bold":"true"}},{"t":"style","c":[24,8],"s":{"font-family":"820909313968011ca300913e0030003"}},{"t":"style","c":[9],"s":{"font-family":"820909313968011ca300913e0080003"}},{"t":"style","c":[9,11,12,14,15,16,17,18,19,20,21,10],"s":{"font-size":"21.412"}},{"t":"style","c":[15,16,17,11],"s":{"font-size":"21.412"}},{"t":"style","c":[14,18,19,20,21,12],"s":{"font-family":"820909313968011ca300913e0010003"}},{"t":"style","c":[12,14,18,19,20,21,13],"s":{"bold":"true"}},{"t":"style","c":[14],"s":{"letter-spacing":"-0.226"}},{"t":"style","c":[15],"s":{"letter-spacing":"-0.58"}},{"t":"style","c":[16],"s":{"letter-spacing":"-0.649"}},{"t":"style","c":[17],"s":{"letter-spacing":"-0.749"}},{"t":"style","c":[18],"s":{"letter-spacing":"-0.283"}},{"t":"style","c":[19],"s":{"letter-spacing":"-0.189"}},{"t":"style","c":[20],"s":{"letter-spacing":"-0.252"}},{"t":"style","c":[21],"s":{"letter-spacing":"-0.273"}},{"t":"style","c":[23,24,25,22],"s":{"font-size":"13.5"}},{"t":"style","c":[23],"s":{"font-size":"13.5"}},{"t":"style","c":[24],"s":{"font-size":"13.5"}},{"t":"style","c":[25],"s":{"font-size":"13.5"}}],"body":[{"c":"宣工实习报告
四、实习单位介绍
公司单位全名：河北宣化工程机械股份有限公司
河北宣化工程机械股份有限公司是河北省机械类第一家上市公司,也是张家口市唯一一家上市公司。公司主要产品有120～430马力履带推土机及其变型产品,其中包括T120系列、T140系列、T165系列、SD7系列、SD8系列、SD9系列等产品。自行研制开发的140系列推土机技术水平和性能在全国同类机型中处于领先地位。公司建有省级技术中心,拥有同行业领先水平的推土机装配线、喷涂线和整机试验台。
主要经营范围：推土机、压路机、装载机、吊管机及系列产品和配件的生产、销售；经营本企业自产产品及相关技术的出口业务；经营本企业生产、科研所需的原辅材料、机械设备、零配件及相关技术的进口业务；凿岩设备、平地机、起重设备、叉车、拖拉机的销售。其中尤为推土机的销售在全国享有极高声誉。五、实习流程；1、入场安全教育
201*年7月初我们在宣工食堂进行了安全教育。师傅给我们看安全生产记录还有事故案例，一些注意事项加血淋淋的案例，惨不忍睹，但还要做笔记，这些血淋淋的案件给人们敲响了警钟。老师给我们提了很多要求，我们都必须做到，毕竟事故发生了谁也负担不起。
第3页，共10页左朋0831701wenku_4({"font":{"820909313968011ca300913e0010004":"宋体","820909313968011ca300913e00201*4":"TimesNewRomanBold","820909313968011ca300913e0030004":"TimesNewRoman","820909313968011ca300913e0090004":"Arial"},"style":[{"t":"style","c":[4,7,8,0],"s":{"font-size":"15.75"}},{"t":"style","c":[0,2,4,5,6,7,8,9,10,11,12,13,14,15,16,18,19,20,21,22,23,1],"s":{"color":"#000000"}},{"t":"style","c":[4,12,13,14,15,16,18,19,21,2],"s":{"font-family":"820909313968011ca300913e0010004"}},{"t":"style","c":[2,4,12,13,14,15,16,18,19,21,3],"s":{"font-family":"820909313968011ca300913e0010004"}},{"t":"style","c":[4],"s":{"font-family":"820909313968011ca300913e0010004","letter-spacing":"0.037"}},{"t":"style","c":[7,11,23,5],"s":{"font-family":"820909313968011ca300913e00201*4"}},{"t":"style","c":[5,7,8,10,11,12,13,14,15,16,18,19,23,6],"s":{"bold":"true"}},{"t":"style","c":[7],"s":{"font-size":"15.75"}},{"t":"style","c":[7,8],"s":{"bold":"true"}},{"t":"style","c":[22,9],"s":{"font-family":"820909313968011ca300913e0030004"}},{"t":"style","c":[11,12,13,15,16,18,19,10],"s":{"font-size":"21.412"}},{"t":"style","c":[11],"s":{"font-size":"21.412"}},{"t":"style","c":[13,15,16,18,19,12],"s":{"font-family":"820909313968011ca300913e0010004"}},{"t":"style","c":[13],"s":{"letter-spacing":"-0.126"}},{"t":"style","c":[12,13,15,16,18,19,14],"s":{"bold":"true"}},{"t":"style","c":[15],"s":{"letter-spacing":"-0.141"}},{"t":"style","c":[16],"s":{"letter-spacing":"-0.162"}},{"t":"style","c":[20,21,22,23,17],"s":{"font-size":"13.5"}},{"t":"style","c":[18],"s":{"letter-spacing":"-0.34"}},{"t":"style","c":[19],"s":{"letter-spacing":"-0.451"}},{"t":"style","c":[21,22,23,20],"s":{"font-size":"13.5"}},{"t":"style","c":[21],"s":{"font-size":"13.5"}},{"t":"style","c":[22],"s":{"font-size":"13.5"}},{"t":"style","c":[23],"s":{"font-size":"13.5"}}],"body":[{"c":"宣工实习报告
1，不允许穿凉鞋进厂；2，进厂必须穿长裤；3，禁止在厂里吸烟，打闹，被发现者罚款；4，注意高空，有天车及悬挂物要绕行5，进厂后衣服做到三紧，不得背背包进厂；6，同学在厂里不要成堆，不堵塞工厂的进出入口，不要站在工厂主干道上2、参观构件车间；
接下来，我们参观宣工构件车间。本车间主要生产推土机的三大件左右行走架（如右图）、顶推梁、后桥箱。本车间的主要工作为焊接。生产推土机的三大件要经过多次对活、焊接、去毛刺等。在构件车间有较为先进的埋弧自动焊，二氧化
碳气体保护焊，手工焊等多种焊接工艺，两台5吨天车负责大件的搬运。
3、参观宣工装配车间；
往下我们参观
第4页，共10页左朋0831701wenku_5({"font":{"820909313968011ca300913e0010005":"宋体","820909313968011ca300913e00201*5":"TimesNewRomanBold","820909313968011ca300913e0030005":"TimesNewRoman","820909313968011ca300913e0040005":"楷体_GB2312","820909313968011ca300913e0050005":"楷体_GB2312","820909313968011ca300913e00a0005":"@宋体"},"style":[{"t":"style","c":[3,6,7,8,0],"s":{"font-size":"15.75"}},{"t":"style","c":[0,2,3,4,5,6,7,8,9,10,11,12,13,14,15,16,17,18,19,20,21,22,1],"s":{"color":"#000000"}},{"t":"style","c":[3,12,13,20,2],"s":{"font-family":"820909313968011ca300913e0010005"}},{"t":"style","c":[3],"s":{"font-family":"820909313968011ca300913e0010005","letter-spacing":"0.037"}},{"t":"style","c":[6,10,16,22,4],"s":{"font-family":"820909313968011ca300913e00201*5"}},{"t":"style","c":[4,6,7,10,11,12,13,14,15,16,17,18,22,5],"s":{"bold":"true"}},{"t":"style","c":[6],"s":{"font-size":"15.75"}},{"t":"style","c":[6,7],"s":{"bold":"true"}},{"t":"style","c":[8],"s":{"font-family":"820909313968011ca300913e0030005"}},{"t":"style","c":[8,21,9],"s":{"font-family":"820909313968011ca300913e0030005"}},{"t":"style","c":[10],"s":{"font-size":"21.412"}},{"t":"style","c":[10,12,17,18,11],"s":{"font-size":"21.412"}},{"t":"style","c":[12],"s":{"font-family":"820909313968011ca300913e0010005"}},{"t":"style","c":[12,13],"s":{"bold":"true"}},{"t":"style","c":[15,16,14],"s":{"font-size":"39.412"}},{"t":"style","c":[15],"s":{"font-family":"820909313968011ca300913e00a0005"}},{"t":"style","c":[16],"s":{"font-size":"39.412"}},{"t":"style","c":[17],"s":{"letter-spacing":"-0.226"}},{"t":"style","c":[18],"s":{"font-family":"820909313968011ca300913e0040005"}},{"t":"style","c":[20,21,22,19],"s":{"font-size":"13.5"}},{"t":"style","c":[20],"s":{"font-size":"13.5"}},{"t":"style","c":[21],"s":{"font-size":"13.5"}},{"t":"style","c":[22],"s":{"font-size":"13.5"}}],"body":[{"c":"宣工实习报告
宣工装配车间。本车间主要为推土机的装配流水线，其次还有一个试车
区装后桥轴及大件齿轮进
吊装变速箱行
变速箱的一些副部安装装
装配地盘液压回路转向离合器的安装压装半轴放水箱、散热器等副部安装牵引钩、平衡梁安装货区吊装柴油机主离合器及操纵部安装吊装驾驶室，仪表安装安装履带进实验区试车配车的实验。
装配流程简图
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装配车间让我感受颇深，我在这里见到先进的装配流水线（如上图），也同时感受到冰冷傻大笨粗的机械也是那么的精巧（如离合器设计的设计）。装配车间立体仓库
4、参观宣工齿轮车间；
我们参观了宣工的齿轮分厂。齿轮是机械工业中应用最广泛的重要零件之一，它主要用于传递动力和运动，改变速度和方向。在车间里我们见到了直齿轮、斜齿轮、人字齿轮、斜齿轮、人字齿轮、曲线齿轮等，在宣工的
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齿轮车间可加工（m=2.5～12）的各种齿轮。齿轮的加工车床有普通车床、铣床、拉床、数控加工中心（可按24把刀）、钻床、插齿机、滚齿机等。车床的加工件的冷却分为油冷和水冷，铸钢件不用冷却。参观热处理区：在热处理区可以对各种成品零部件进行渗碳、渗氮、碳氮共渗、感应淬火、调质、正火、退火等热处理工序，不仅如此还可以进行表面氧化、磷化、电镀等处理工艺。
在热处理车间我还见到校正机（用来校正零部件因热处理和喷丸是产生的变形）。
5、参观宣工大件分厂；
我们参观大件分厂。大件车基本和齿轮车间相似。大件生产车主要生产各种箱体大件，有变速箱
间间箱
体以及行走系统中许多大件。主要加工工具刨床、磨床、铣床等。不仅如
此我们还在这见了先进的龙门式五
五面铣床面铣加工中心（可同时安装100把
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刀，三个附件头）这台车床的主要特点是同时加工零件的五面（上左右前后）的镗、铣、、磨等，这样同时加工可以保证零件的垂直度和水平度，使零件更精确。6、参观宣工西分厂；
我们参观了宣工西厂区的铸件分厂。铸造车间主要是各种零
件、阀体的毛坯机器铸造方法，我们知道，在现有生产条件下，毛坯主要有铸造、锻造和冲压件等几种，在一般机械中铸造的重量大都占总重的50％以上，它是零件毛坯的最主要来源，最突出的有点是它可以是各种形状复杂的零件毛坯，特别是有复杂内腔结构的零件毛坯。
铸件的突出优点是它可以是各种外形复杂的零件毛胚，非凡是具有复杂内腔的零件毛胚，此外，铸件成本低廉。其缺点是在其生产过程中，工序铸件质量难以控铸件机械性能较锻件是利用冲击压力使用，加热
多，制，差，力或后的
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金属胚料产生塑性变形，从而获得的零件毛胚。选择毛胚还应该考虑的原因是零件的力学性能要求相同的的材料采用不同的毛胚制造的方法，其力学性能有所不同。铸铁的强度，离心浇注，压力浇注的铸体，金属型浇注的铸体，沙型浇注的铸体依次递减；钢质零件的锻造毛胚，其力学性能高于钢质棒料和铸钢体铸造车间主要采用砂型铸造法生产，砂型铸造工艺流程如下：制作木模翻砂造型溶化浇注落砂去浇冒口清理检验入库。在液压车间，我们见到了各种压力控制阀、方向控制阀、流量控制阀、溢流阀、减压阀、
顺序阀等型。
六实习总结；
在宣工为期一周的实习已经结束了，至此那具有高科技的加工中心以及先进的装配流水线还历历在目。在这一周的时间里，我学到了很多在书本上难以学到的东西，对原先在课本上许多不很明白的东西在实践观察中有了新的领悟和认识。。当我第一次走进那车来车往的生产第一线时，当我亲自见到一个个零件的生产过程时，不禁感慨：
第9页，共10页左朋083170135
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“纸上得来终觉浅，绝知此事要躬行。”当我们好奇的看过各种各样的机床，听过工人师傅多年来的经验总结，才明白了什么叫“实践出真知”，这次难得的实习机会，让我知道了实践的重要，更有助于我们以后理论的知识的学习。总之在这一周的实习中我受益匪浅。
第10页，共10页左朋083170135
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